SolderingStandards.com
offers
a wide range of wall chart sets available covering all aspects of electronics
assembly. Currently there are 30 different sets available to support
training and inspection departments. Custom wall charts and standards
can also be produced to order with your company logo if required
Package on Package (PoP) Inspection & Process Defects 25
Coluor Charts
A
set of 25 colour wall charts available covering inspection and quality
control for Package on Package (PoP) assembly. The charts were produced
to accompany the “Package on Package (PoP) STACK Package Assembly,
Inspection & Rework Workshops” organised in Europe. The photographic
poster guide is ideal reference source in your organisation and is provided
as an Acrobat pdf file. The individual sheets can be printed at A4 for
bench top reference or as A3 colour posters for display for operator
reference or as a training aid
Conformal Coating
Photographic Poster Guide- 24 Colour Charts
The
20 page colour poster guide was originally produced to accompany our
workshops run jointly with ITRI in St Albans, England. The photographic
guide is ideal as a reference source for operators, inspection and training
departments in your organisation and is provided as an Acrobat pdf file.
The individual sheets can be printed as A4 for bench top reference or
as A3 colour posters for reference in manufacture. Alternatively they
can be viewed on a PC with each page featuring three images illustrating
points to examine or steps in the inspection process. Currently the
guide features 12 individual pages for on site printing and display
Wall
Chart Order Form
Counterfeit
Component Photographic Guide - 28 Colour Charts
The
28 page colour poster guide originally produced to accompany the “Practical
Failure Analysis Workshops” run jointly with ITRI in St Albans.
The photographic guide is ideal as a reference source to reduce the
impact of counterfeit components on your organisation and is provided
as an Acrobat pdf file. The individual sheets can be printed as A4 for
bench top reference or as A3 colour posters for reference at goods receipt
inspection. Each page features three images illustrating points to examine
or steps in the inspection process. Currently the guide features 18
individual pages for on site printing and display
A
practical onsite Counterfeit Components Workshop is also available to
train staff on testing and identification of counterfeit parts, which
is becoming a significant threat to the reliability and profitability
of the electronics industry
Lead-Free
Visual Inspection & Defect Guide - 18 Colour Wall Charts
Each
wall chart shows three examples of satisfactory joints with different
lead-free alloys, including Tin/Silver/Copper, Tin/Copper/Nickel and
Tin/Bismuth for wave soldered terminations. Reflow terminations are
shown for each of the most common terminations along with common process
issues and lead-free defects on wave and reflow soldering. The posters
are provided as a pdf file and can be printed as A4 or A3 wall charts
in colour
Lead-Free
Solder Paste Printing - 17 A3 Colour posters
The posters cover the use and storage of lead-free solder paste, removal
from the fridge, handling, placement on the stencils and reuse. Checking
the stencils after cleaning and examples of satisfactory printing on
BGA, through hole and fine pitch QFP. They are ideal for show floor
use and are provided as a pdf file and can be printed as A4 or A3 wall
charts in colour
Wall
Chart Order Form
Lead-Free
Shop Floor Solderability Testing - 9 A3 Colour posters
Simple method of solderability testing of components for lead-free or
tin/lead production. The charts show step by step assessment using your
own solder paste, stencil, components and reflow process. It allows
you to demonstrate if the components or process are causing defects
in your own production facility. Charts are provided as a pdf file and
can be printed as A4 or A3 wall charts in colour
Ball
Grid Array X-Ray Inspection Guide - 20 A3 posters
Includes X-Ray inspection guide of satisfactory BGA solder joints and
process defects, x-ray images are black and white. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour
Ball
Grid Array Optical Inspection Guide - 18 A3 posters
BGA solder joints and process defects. Includes examples of all area
array terminations like PBGA, CBGA, CCGA and QFN using enderscope inspection.
The posters are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
Pin
In Hole Intrusive Reflow Assembly Standards - 11 A3 posters
Illustrating component assembly, paste printing, paste hole fill plus
visual and x-ray solder joint inspection criteria. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour
Wall Chart
Order Form
SMT
Rework & Repair Procedure - 16 A3 posters
Rework and repair of surface mout components in a step by step guide.
Includes the use of soldering irons, hot air pencils, conduction tips
and rework machines. The posters are provided as a pdf file and can
be printed as A4 or A3 wall charts in colour
QFN/LGA
Assembly & Inspection - 15 A3 posters
Guide covers inspection using optical and x-ray inspection, solderability,
rework and repair. The posters are provided as a pdf file and can be
printed as A4 or A3 wall charts in colour
Temperature
Profiling for Reflow Soldering - 7 A3 posters
Illustrating the methods of temperature profiling a printed board assembly
including thermocouple positioning and the correct attachment of probes.
The posters are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
PPM
DPMO Yield Monitoring during PCB Assembly - 10 A3 posters
Basic process of monitoring the board assembly and collecting defect
data during printing, placement, reflow, wave and selective soldering.
Also included with the charts is a spreadsheet for PPM monitoring
Moisture
Sensitive Device Component Handling - 9 A3 posters
Simple guide to MSD component handling procedures in manufacture including
some examples of common process defects caused by moisture. The posters
are provided as a pdf file and can be printed as A4 or A3 wall charts
in colour
Wall
Chart Order Form
Solder
Paste Inspection & Defect Guide - 8 A3 colour posters
Showing inspection criteria and common printing defects during solder
paste application which include, paste shorts, smudged prints, misplaced
and incomplete prints. The posters are provided as a pdf file and can
be printed as A4 or A3 wall charts in colour
PCB
Surface Finish Inspection - 20 A3 posters
Inspection examples of all the most common surface finishes like, gold,
silver, tin, solder levelled and copper OSP coatings. Also included
some of the most common. The posters are provided as a pdf file and
can be printed as A4 or A3 wall charts in colour
Static
Training in Assembly - 6 A3 colour posters
From the series "What damaged this component?" showing practical
examples of static damage to parts.The posters are provided as a pdf
file and can be printed as A4 or A3 wall charts in colour.
Surface
Mount Soldering Standards - 18 A3 posters
Criteria for solder paste, adhesive, component placement and solder
joint standards for all terminations. The posters are provided as a
pdf file and can be printed as A4 or A3 wall charts in colour
Hand
Soldering/De-Soldering Components - 7 A3 colour posters
Illustrating the hand soldering of conventional and surface mount components.
The set also illustrates the desoldering of through hole components
for circuit boards. The posters are provided as a pdf file and can be
printed as A4 or A3 wall charts in colour
Conventional
Component Recognition - 10 A3 posters
Includes photographs of all the common conventional components plus
preformed parts and printed board identification markings.
Basic
Printed Circuit Board Manufacture - 15 A3 posters
Include a basic step by step guide to the manufacture of double sided/multi-layer
printed circuit boards
Wall
Chart Order Form
Wave
Soldering Defect Guide - 11 A3 posters
Includes common wave soldering defects and their possible causes including
blowholes, shorts, skips and balling. The posters are provided as a
pdf file and can be printed as A4 or A3 wall charts in colour.
Conventional
Soldering Standards - 9 A3 posters
Includes accept/reject criteria for lead length, lead clench angle,
single sided and double sided solder joints
Printed
Circuit Board Manufacturing Defects - 8 A3 posters
Showing examples of defects including resist lift, outgassing, delamination,
solder balling and possible causes
Conventional
Wire Termination Standards - 7 A3 posters
Includes accept/reject criteria for wire preparation, termination and
solder joint assessment
Surface
Mount Assembly Defect Guide - 10 A3 posters
Illustrates process defects at screen print, adhesive dispense, placement,
soldering and cleaning stages
Surface
Mount Component Recognition - 11 A3 posters
Includes photographs of the most common surface mount component types
and their packaging.The posters are provided as a pdf file and can be
printed as A4 or A3 wall charts in colour.
PCB
Microsection Reference Charts - 6 A3 posters
Containing photo micrographs of satisfactory through hole and circuit
plating and many common manufacturing faults. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour
